Aerospace & defense

Aerospace & defense welding automation

Aerospace and defense fabrication demands precision that can't slip: tight tolerances, full traceability, zero room for rework. The Cobot Welder delivers repeatable MIG and pulsed MIG on sheet metal, structural components, and defense assemblies, with a digital quality record for every weld.

Welding cobots in action at Athena ManufacturingAEROSPACE & DEFENSE — PRECISION FAB

800+

Shops running Beacon

400%

Output increase at Advanta

Throughput increase

<1%

Typical rework rate

Sound familiar?

The problems slowing your floor down

Certified welders are the hardest trade to staff

Tight tolerances on critical assemblies require the scarcest, most expensive trade in fabrication. Every open position costs capacity on active contracts, and every retirement takes decades of knowledge with it.

Rework on defense contracts is expensive and risky

Weld failures trigger non-conformance reports, delayed shipments, and audit headaches. Manual variability on long runs means the reject rate climbs as your team fatigues. One bad shift can risk a whole lot.

Traditional robotic cells don't fit contract work

Defense contracts run 50–5,000 parts across assemblies with different specs and revisions. By the time a traditional robot is programmed, your welder could have finished the batch by hand.

How it works

How cobot automation fits your workflow

01

Program precision welds from your phone

Open Beacon, touch the joints, set wire speed, voltage, travel, and weave. MIG and pulsed MIG on carbon, stainless, and aluminum. If your welder can read a drawing, they can program the cobot in minutes.

02

Weld with robotic consistency & full traceability

Identical welds on every part eliminate the variability behind non-conformances. Beacon tracks every parameter automatically: a digital quality record for each assembly.

03

Switch between assemblies and contracts instantly

Saved programs recall instantly. A contract revision changes a spec? Update the program on your phone and the cobot adapts, with zero reprogramming.

Cobot welders running production at Advanta SoutheastADVANTA — SAME-DAY PRODUCTION

In the field

“Our first Cobot Welder arrived within two weeks. By the end of that same day, we were welding parts. That never happens with robotics.”
Mark Moye · Plant Manager — Advanta Southeast
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Ready to automate your aerospace & defense fabrication?

Increase throughput on precision assemblies and contract work without betting on a shrinking pool of certified welders.